Shortages and gaps in manufacturing
21. Diagram 2 shows the incidence of skill shortages
and skill gaps across the five Sector Skills Councils that cover
manufacturing. All manufacturing sectors covered by Sector Skills
Councils experienced a lower than average incidence of short-skill
vacancies as a proportion of total employment and all except one
were below the national average as a percentage of vacancies.
The average incidence of skill shortages across manufacturing
was 4 per 1,000 employees, compared to a whole-economy average
of 7 per 1,000 employees. 24.4% of vacancies covered by the five
manufacturing Sector Skills Councils were short-skill vacancies,
compared to 25% across the economy as a whole. In particular,
food and drink manufacturing experiences one of the lowest incidences
of short-skill vacancies of any sector covered by a Sector Skills
Council.[29]
22. These figures, however, should be treated with
caution. Although the overall figure for the sector is below the
national average, the skill shortages reported by individual Sector
Skills Councils show a high level of concentration in specific
sectors. In particular, the sectors covered by Semta experienced
a rate of short-skill vacancies 10% higher than the whole-economy
average. When broken down by industry the figures range even more
widely, from 46% of vacancies being short-skill vacancies in metals-related
industries down to 17% for food, drink and tobacco manufacture.
This variance means that the way in which manufacturing is defined
can have a substantial impact on the sector-wide figures. Using
an industry-based, rather than Sector Skills Council based, definition
of manufacturing the average incidence of short-skill vacancies
is 29%, 4% above the national average.[30]
Whichever statistics are used, skill-shortage vacancies do not
account for more than 1% of employment in any manufacturing sectoreven
where they account for a high percentage of vacancies.[31]
23. The
Department of Trade and Industry and Department for Education
and Skills both told us that manufacturing industry suffers from
skill shortages to an extent roughly comparable to, or less than,
the national average.[32]
In the light of the above discussion, we regard this position
as a simplistic reading of the current situation.
24. The incidence
of skill shortages ranges widely across different manufacturing
sectors and industries. Some industries, such as food and drink
manufacturing, experience far fewer problems, on average, than
the economy as a whole. Other industries, such as metals and wood-based
manufacture, find that nearly half their vacancies cannot be filled
due to difficulties in recruiting employees with the right skills.
Understanding of this variation must inform skills policy at every
level.
25. Diagram 2 also shows that across the five manufacturing
sectors, 6.4% of staff were reported as having skill gaps, with
17.6% of employers having one or more skills gaps in their workforce.
This compares to whole economy figures of 6% and 20% respectively.
Skill gaps among the existing
workforce therefore account for a far higher percentage of the
manufacturing workforce than shortages in recruitment. Semta
(19%), Cogent (20%) and Improve (21%) employers are more likely
to have skill gaps among their workforce than the national average.
Cogent (8%) and Improve (8%) industries also have an above average
percentage of staff with skill gaps.[33]
However, these figures beg the question as to whether an employer
is aware of his organisation's skills gap. Those employers who
are failing to keep up with, or be aware of, changes in their
sector, may assess themselves as having a lower level of skills
gaps than a disinterested and knowledgeable observer would objectively
conclude.
26. The incidence
of skill gaps varies less than short-skill vacancies between industries,
and the sector-wide average remains constant regardless of which
definition is used. There remains, however, a range of 10% between
publishing, printing and recording media with the fewest gaps
(12% of employers) and metals-related industries and food and
drink manufacture with the most (22%). There is not necessarily
a direct connection between shortages in recruitment and gaps
in the workplace. Whilst metals-related industries suffered serious
problems with both shortages and gaps, food and drink manufacture
experienced substantially above average problems with skill gaps
but relatively few problems with shortages.[34]
27. Skill gaps
amongst the existing workforce account for a considerably larger
percentage of the manufacturing workforce than vacancies caused
by skill shortages in recruitment. Skill gaps vary less from industry
to industry than skill shortages; however, a similar pattern of
concentrated gaps in some industries, such as food and drink manufacture
and metals, offset by below average incidence of gaps in other
industries, such as publishing and printing, can be observed.
Again we emphasise that detailed policy must take full account
of these variations and should be as objectively based as possible.
What skills are in demand?
28. Technical and practical skills remain the single
largest cause of both shortages and gaps for all five sectors
covered by Sector Skills Councils, especially among science and
engineering employers.[35]
For example, Improve told us that "for food scientists and
technologists one in four vacancies are permanently vacant, we
cannot fill them."[36]
The Trades Union Congress and Sector Skills Development Agency
stressed intermediate level technical skills.[37]
Skillfast-UK focused on specialist craft skills as well as entry
level operative skills and the Society of British Aerospace Companies
identified key shortages in technical engineering and Computer
Aided Design and Manufacture.[38]
29. A significant number of our witnesses expressed
concern at sector-wide failings in management and leadership skills.
The CBI identified this as the priority for their members for
future training and argued that the UK suffered from "a long
tail" of firms with poor management.[39]
Semta, Improve and Skillfast-UK all identified management and
leadership issues in their sectors.[40]
The Society of Motor Manufacturers and Traders (SMMT), British
Printing Industries Federation (BPIF), Institution of Engineering
and Technology (IET) and Institution of Mechanical Engineers (IME)
all identified management as a major issue within their industries.[41]
The IET and IME also told us that management skills should be
a priority for investment, because better managers tended to do
more to promote training among their workforces and also made
better use of their training budgets.[42]
30. In their evidence to us, the EEF presented the
results of a survey showing increasing employer demand for personal
or 'soft' skills. Asked which skills were likely to be in greater
demand in the next three years, respondents identified commercial
awareness (62% of respondents), team working (56%), communication
(55%) and problem solving (53%); alongside technical and practical
skills (61%), management (57%) and IT (52%).[43]
31. The witnesses from the CBI told us that about
one third of school leavers lacked sufficient competency in literacy
and numeracy, and their concern was shared by many of our other
witnesses.[44] There
was not, however, universal agreement among witnesses as to whether
these basic skills are the primary cause of skill shortages and
gaps for manufacturing. The Sector Skills Development Agency,
for example, accepted that basic skills were a problem in the
economy as a whole, but the issues identified by the Sector Skills
Councils for manufacturing related to a higher level of skills.[45]
Similarly, Amicus argued that if manufacturing was to compete
at the higher-value end of the market, training in the sector
had to be redirected away from basic and level 2 (GCSE) skills
and towards higher level learning.[46]
32. Technical
and practical skills remain the major cause of skill-related problems
across manufacturing as a whole. Management and leadership skills
were a common cause for concern in the evidence we received and
we believe that making management skills a priority area would
have beneficial effects on the training of other staff. Basic
skills are another key area of concern, along with commercial
awareness and the vital but apparently neglected 'soft' skills
such as communication and team work.[47]
33. The specific
nature of skill demands varies widely from industry to industry
within the manufacturing sector. We therefore believe that whilst
high-level targets, such as those outlined in the Leitch report,
have some indicative value, policy should be driven by demand
in the workplace and the projected demands of employers and the
workforce on a sector by sector, industry by industry basiswith
Sector Skills Agreements and employer/workforce negotiation key
mechanisms to achieving this. Blanket approaches to increasing
skill levels run the risk of appearing to meet over-arching targets
while not addressing the fundamental issues for some employers
and employees.
26 Learning and Skills Council, National Employer
Skills Survey 2005 (2006) (NESS) p. 26 Note that where a table
or page number is given, it refers to the Main Report. Much of
the data has been disaggregated by sector usingwww.ssdamatrix.org.uk
or http://researchtools.lsc.gov.uk/ness/home.asp. This is indicated
in the relevant footnotes. Back
27
Ibid., p. 64 Back
28
See paragraph 25. Back
29
Diagram 2 is based on data from NESS, 2005 Tables 3.10 and 4.9 Back
30
NESS, 2005 using www.ssdamatrix.org.uk, Short-skill vacancies
as a proportion of all vacancies, all manufacturing industries. Back
31
NESS, 2005 using www.ssdamatrix.org.uk, Short-skill vacancies
as a proportion of employment, all manufacturing industries and
by Sector Skills Council. Back
32
Q 585; Appendix 14 (DTI) Back
33
NESS, 2005 Table 4.9 Back
34
NESS, 2005, using www.ssdamatrix.org.uk, Short-skill vacancies
as a proportion of all vacancies by manufacturing industry, Proportion
of establishments reporting internal skills gaps by manufacturing
industry. Back
35
NESS, 2005 using www.researchtools.lsc.gov.uk/ness, Skills that
need improving (summary) by Sector Skills Council. Back
36
Q 232 Back
37
Qq 72 and 228 Back
38
Appendix 41 (Skillfast-UK); Appendix 44 (Society of British Aerospace
Companies) Back
39
Q 135; Appendix 10 (CBI) Back
40
Qq 228-230; Appendix 41 (Skillfast-UK) Back
41
Appendix 27 (Institution of Engineering and Technology and the
Institution of Mechanical Engineers (IET and IME)); Appendix 8
(British Printing Industry Federation (BPIF)); Appendix 45 (Society
of Motor Manufacturers and Traders (SMMT)) Back
42
Appendix 27 (IET and IME) Back
43
Appendix 21 (EEF); also Q7 Back
44
Qq 135 and 153; Appendix4 (Birmingham Chamber of Commerce and
Industry); Appendix 23, (Engineering and Machinery Alliance (EAMA));
Appendix 45 (SMMT) Back
45
Qq 228-230 Back
46
Q 198; Appendix 2 (Amicus) Back
47
Q 581 Back