APPENDIX 4
Supplementary memorandum by Amicus
1. Amicus is the UK's second largest trade
union with 1.2 million members across the private and public sectors.
Our members work in a range of industries including, manufacturing,
financial services, print, media, construction and not for profit
sectors, local government, education and the NHS. Amicus membership
across the manufacturing sector is in excess of 430,000 with over
66,000 employed in the automotive industry.
2. This supplementary evidence follows on
from the oral evidence presented to the Committee on 23 May by
Derek Simpson, Amicus General Secretary and Tim Parker, Amicus
Regional Officer. This paper will address the issues being considered
by the Committee building on our original written evidence submitted
on 5 May 2006.
3. The evidence will deal with the questions
which the Committee has highlighted. That is:
The principal reasons for the
different records of success.
How companies arrive at investment
and closure decisions in this country and abroad.
The role played by trade unions
in the industry.
The appropriate response of
Government to closure announcements or speculation.
And what the Government can
do to help the workforce and the supply chain if plants close.
4. Before addressing these questions Amicus
would wish to draw attention to the position of the automotive
industry within the overall UK Manufacturing Sector. Vehicle development
and assembly is at the cutting edge of modern manufacturing. The
use of technology and computer aided equipment in the construction
of vehicles is an essential part of the industry. The development
and use of modern and innovative materials in the construction
of vehicles and the need for the industry to address the emission
issues and climate change agenda, places the industry at the forefront
of tomorrow's manufacturing needs. To achieve all this, the industry
has and continues to develop a high skilled workforce which requires
the support of both the industry and government if UK manufacturing
is to remain a core part of the UK economy. In the evidence that
follows, Amicus will highlight the problems faced by an industry
which is controlled from outside of the UK and which suffers from
the absence of a level playing field both in terms of employee
protection and government support and corporate investment.
5. PRINCIPAL
REASONS FOR
THE DIFFERENT
RECORDS OF
SUCCESS
5.1. It is recognised that the various vehicle
building plants in the UK have performed with varying degrees
of success in recent years. We would summarise the reasons for
these disparities as reflecting investment practices and decisions
relating to new models.
5.2. Nissan (Sunderland) is now the UK's
biggest producer of cars. Last year the plant produced 315,297
vehicles. It is also considered to be a "model" plant
in terms of productivity in Europe. Investment in the plant in
the last five years has amounted to £586 million but equally
important has been the continued introduction of new models over
that same period. At least five new models have been introduced
to the plant in the last four years. Government aid has also been
made available totalling £48.26 million. During this period
the workforce has reduced by 15%.
5.3. Looking across the investment figures
in other competitor UK car plants for the same period illustrates
the impact that this factor has had, along with the introduction
of new models as shown in the chart below.
UK MOTOR VEHICLE PLANTS 2000-04
|
| Company | Capital Expenditure 2000-04
| Profit/Loss | New Models
| Workforce |
|
| Peugeot Motor Company Plc (Ryton) | £107 million
| £292.4 million | NO
| -20% |
| Vauxhall Motors Ltd (Ellesmere Port) | £357.6 million
| (£637.4 million) |
YES** | -48%*
|
| Nissan Motor Manufacturing (Sunderland) |
£586 million | £97.4 million
| YES | -15%
|
|
* includes closure of Luton Vehicle plant and transfer
of Vectra production to Ellesmere Port.
** New Astra model introduced 2003 and Vectra moved overseas
leaving single model plant.
The above picture suggests that it is the continuing commitment
to new models which is the key factor to success and retention
of capacity. Both Honda and Toyota have invested at a similar
level over the same period (£417 million and £479 million
respectively) with a model mix being maintained throughout this
period at both Swindon and Burnaston.
5.4 Whilst recognising that government has made available
grants to Motor Assembly plants over the years, the record
of UK state aid for manufacturing generally is significantly
less than that applied in our immediate European neighbours.
The figures below illustrate the disparity between the UK
and Germany, France, Italy and Spain for the Year 2004.

6. INVESTMENT DECISIONS
IN UK AND
ABROAD
6.1. The decision on where to locate new investment is
determined by a number of factors many of which mitigate against
the choice of the UK as the prime site for investment in the current
global and European market place. Amicus believes that the key
investment drivers are:
Labour flexibility/skills.
6.2 There is no doubt that costs are a major consideration
in current investment decision. As far as labour costs are concerned
the UK compares favourably with its two major competitors France
and Germany. However, with the extension of the EU, the competition
is tough. Hourly rates in Slovakia and Slovenia are currently
around 7.0 Euros compared to 18.0 Euros in the UK, 22.0 Euros
in France and 34.0 Euros in Germany.[5]
6.3 But labour forms only 10% of the cost of a car and
clearly other factors play an important role in determining investment
decisions. The Japanese decisions over the last 10-15 years have
been guided very much by the need to establish themselves in the
European Market. The decision to elect to come to the UK within
Europe may well have been in part influenced by the labour flexibility
and skills available. This, of course, Amicus will argue has proven
to be a double edged sword with that same flexibility providing
an ease of dismissal which ranks the UK fifteenth out of 155 world
economies whilst France and Germany are ranked 142 and 131 respectively.[6]
6.4 Amicus is concerned that future investment decisions
will be governed by a combination of factors which sees the UK
increasingly reliant upon imported cars for its own market and
more of the UK production being exported. Professor Garel Rhys
of Cardiff University cites this factor alongside the high proportion
of imported components as a reason for the decisions currently
being taken at both Ellesmere Port and Ryton.[7]
6.5 The most recent vehicle production figures only serve
to emphasise the export driven production of UK based car manufacturers
with 75.1% of all cars manufactured in the UK this year being
exported.[8] Total car
production, seasonally adjusted, in the three months to April
2006 rose by 0.4% compared with the previous three months. Home
production increased by 0.7% in this period, while export production
rose by 0.4%. In comparison with the same three months a year
ago, total production fell by 7.8%. Home production decreased
by 21.6%, while export production fell by 2.6%.
An average of around 136,000 cars a month were produced in
the three months to April. Of these, around 103,000 cars were
for the export market and around 33,000 were for the home market.[9]
6.6 Amicus anticipates that the drive towards vehicle
assembly in Central and Eastern Europe as seen in the table in
para 6.7 below is promoted by taxation regimes, EU aid, investment
costs and low wages together with component suppliers already
in place having moved there in previous years. The labour cost
advantages which has led to this shift from west to east is shown
below:[10]
Western Germany: 25.8 euros per hour (2005).
6.7 Of the developments shown below, the Toyota/PSA (Peugeot)
joint venture at Kolin will see an investment $1.5 billion with
a capacity for 300,000 cars per annum. It is expected that 40%
of component suppliers to the plant will be located in the Czech
Republic.
|
| Year | Country
| Location | Investment
|
|
| 2005 | Czech Republic
| Kolin | Toyota/PSA car assembly plant
|
| 2006-07 | Slovakia
| Zlina | Hyundai/Kia Assembly plant
|
| 2006 | Slovenia
| Novo Mesto | Refurbished Renault plant
|
| 2006 | Slovakia
| Trnava | PSA Plant
|
| 2004 | Slovakia
| Bratislava | VW (Skoda) expansion
|
|
6.8 Amicus remains convinced that the distortions between
the UK employment and consultation legislation is a major factor
in the decisions of multi national companies when it comes to
restructuring, redundancies and closure. We set out below some
of the key differences and refer the Committee to the recent comments
made by Carl-Peter Foster, president of General Motors Europe,
that "... Britain's more flexible labour market" made
job cuts easier in Britain than elsewhere.
6.9 The extent of this weakness in our ability to retain
manufacturing jobs is illustrated below in brief terms to show
why it is easier and therefore cheaper to sack UK workers than
their European counterparts:
Information and Consultation
In the UK, the employer controls the redundancy
process. Consultation takes place dependent on how many are due
to be made redundant, i.e. once the decision has been made.
In France and Germany employers and employee
reps must agree on how redundancies are handled through real consultation
and in France they must even make the case that they are necessary
at all.
Social Plan
French and German employers must provide
further help for those facing the sackin some cases agreeing
a "social plan" with further compensation, training
and development provisions, and placing employees in new jobs.
Cost
Minimum redundancy pay in some EU countries is almost five
times that in others:
The UK and the Netherlands have the lowest
levels at £5,128 and £5,000 respectively.
Most generous are Spain (£25,464), Belgium
(£15,000) and Italy (£18,276).
Average redundancy pay across the EU after
10 years' service is £11,163, more than twice the level of
the UK.
The above figures are based on minimum statutory paid notice
and severance pay for a white-collar employee aged 40, made redundant
after 10 years on a salary of 30,000 Euros.[11]
EU Employment Legislation in the UKHow we Compare
Watered down the provisions of the information
and consultation directive.
Watered down the Working Time Directive.
Blocked the Agency Workers Directive at Council,
Heads of Government level.
Now trying to prevent the European Constitution
from enshrining many basic working rights.
All the evidence suggests that watering down these
provisions is also watering down our competitiveness, productivity
and economic success:
In France, where higher standards at work
and a maximum working week are enjoyed compared to the UK, productivity
is 25 percentage points higher than the UK and manufacturing jobs
have increased by 150,000 since 1997.
In Germany, where workplace legislation is
also much tougher than the UK, productivity is 18 percentage points
higher than the UK and manufacturing has increased by 120,000
jobs since 1997.
The most recent UK labour market statistics for the three
months to March 2006 show that UK workers are working increased
hours whilst the unemployment rate is increasing (up 0.5% over
the year) and employment in manufacturing continues to fall, (down
3.7% in February 2006.)[12]
The level of redundancies in the UK for the three months
to February 2006 remains highest in manufacturing.
Foreign investment
6.10 Amicus has carried out a study of the investment
records of the major automotive manufacturers, with UK plants,
across Europe. It is from this study that we have detected a significant
shift to Eastern and Central Europe over the last 10 years. We
do not concur with the view that there is over-capacity in global
terms, and this is clearly supported by the expansion of markets
in China, India, Russia and the rest of Central and Eastern Europe.
In Russia alone, Nissan and Toyota are joining Ford with new plants
coming on stream in St Petersburg in 2009 and 2007 respectively.
These developments, alongside those already highlighted in para
6.7 of this memorandum in Eastern Europe, demonstrate the anticipated
growth of demand in the industry.
6.11 The world market is expected to grow by 25% over
the next 10 years from 60 million to 75 million vehicles.[13]
6.12 The measurement and comparison of investment patterns
by the global players in the industry also highlights the disparity
between investment levels in the UK and the "home" country.
EU COMPARISON OF INVESTMENT LEVELS IN MOTOR INDUSTRY AND
IMPACT ON EMPLOYMENT
|
| Company | UK Investment 2000-04
| EU Investment 2000-04
| Employment Change in EU 2000-04
| Employment Change in UK 2000-04
|
|
| Peugeot | £107 million
| £5,910.8 million |
8.5%* |
-20% |
| General Motors | £452.6 million
| £3,711.5 million |
-31% | -37%
|
| Ford | £3,912 million
| n/a | -48%
| -41%** |
| BMW | £618 million
| £11,400 million |
22% | 52%
|
| Honda | £418 million
| n/a | n/a
| 24% |
| Nissan | £585 million
| n/a | n/a
| -15% |
| Toyota | £479 million
| n/a | 26.6%***
| 53% |
|
* Change in employment in France only.
** Excludes Ford Premium Automotive Group.
*** 2002-04 only.
The Japanese companies and Ford do not publish a breakdown
of investment figures for Europe from the overall global figures.
6.13 Particularly striking are the Peugeot figures where
lack of UK investment compares with the significant investment
by Peugeot both at home in the new accession states of Czech Republic
and Slovakia. BMW investment in the EU is predominantly in Germany.
Ford investment in the UK has been mainly in the new engine plants.
6.14 Employment levels in Peugeot in France have grown
by over 8% and further growth in Europe will occur over the next
two years as the new plants in the Czech Republic and Slovakia
become fully operational.
6.15 BMW investment, although welcome in the UK Mini
plant, represented only 73% of the value per employee in Germany
in 2004, whilst GM Motors in the UK were investing only 37% per
employee of the equivalent value invested across Europe.
6.16 Whilst the UK has attracted continued investment
over the period from Global manufacturers this has been at a lower
rate per employee than other parts of the EU.
7. ROLE PLAYED
BY TRADE
UNIONS IN
THE INDUSTRY
7.1 The automotive industry in the UK has a long history
of trade union organisation particularly in the vehicle manufacturing
part of the industry. As the development of the component industry
as a separate part of the sector has evolved the trade unions
have developed their organisation similarly. In recent times the
trade unions have been involved in the evolution of modern manufacturing
processes representing workers whose skills are at the cutting
edge of manufacturing.
7.2 At the same time the industry has undergone a major
change in its structure and ownership leading to the current position
where all major motor vehicle assembly in the UK is carried out
by Global companies based overseas. Notwithstanding these changes,
trade unions have continued to represent workers across the industry
at all levels and have made significant contributions to the retention
of the industry in the UK. Amicus believes that the modern vehicle
manufacturing industry has, and should continue to play, a central
role in the UK's manufacturing industrial strategy.
7.3 The role of trade unions has been sidelined by employers
and the lack of legislative support enjoyed by other workers in
other EU countries. Decisions affecting UK workers are taken without
consultation or union/employee involvement. Unlike our counterparts
in Germany, for example, who will have a presence on the Supervisory
Board at best worker representatives from the UK who sit on the
EWC's are paid lip service at these fora. In the absence of adequate
employee protection and consultation provision the UK trade unions
are limited to a fire fighting role.
7.4 Given the importance of the industry to the UK manufacturing
economy and its globalised nature, Amicus believes that a National
Sector Council should be established on which the industry, trade
unions and government should be equally represented. Such a body
would mirror the intentions of the government's commitment to
establish sectoral bodies, with a specific function to monitor
the performance of the industry in the UK whilst tracking European
and global developments. In addition, the Council would seek to
provide an early warning system of changes in the sector which
might impact negatively upon the UK sector and examine potential
strategies to avoid such impacts or mitigate the effects. Amicus
believes that the tri-partite nature of such a body would bring
a new dimension to the work of government and create a mechanism
through which a more proactive role could be developed to help
sustain the sector in the UK.
8. ROLE OF
GOVERNMENT
8.1 This evidence looks at the role of government from
two perspectives. Firstly it will address what Amicus sees as
the need for government intervention on a continuing proactive
basis and secondly will comment upon the response needed in the
event of plant closure.
8.2 Amicus recognises the horizontal measures which the
government has put in place over the past five years including
tax credits, research and development assistance and the investment
in sector skills councils. However, it is clear that despite these
and other horizontal measures together with macro-economic stability,
manufacturing as a whole continues to haemorrhage 100,000 jobs
a year. In these circumstances Amicus would look for vertical
measures from government which include direct intervention in
the automotive sector. The proposed National Sector Council above
would provide the mechanism for direct involvement of all stakeholders
in a strategic look at the industry in the UK over the next five
to 10 years with government understanding what needs to be done
now and during that period to encourage greater investment in
the UK automotive industry.
8.3 Government needs to look at the abysmal record of
capital investment in the UK, (manufacturing investment has fallen
steadily by almost 40% since 1998),[14]
and establish why investment in industry is failing to match that
in other EU countries. In terms of the motor industry it is clear
from our evidence elsewhere in this document that investment is
a key factor in the levels of success experienced by different
plants in the UK.
8.4 Amicus suggests that one potential area for greater
government intervention is, through partnership with the industry,
to pump prime an investment programme for a strategic initiative
to provide a long term programme of research and development and
manufacture of environmental friendly motor vehicles, here in
the UK where it could establish us as world leader in this field.
It would secure the existing car manufacturing base and provide
a springboard for the resurgence of the rest of UK manufacturing
and engineering sector.
8.5 Government should also use its own purchasing power
through its procurement policies to support motor vehicles made
in the UK and should ensure that appropriate social clauses are
included in procurement contracts to achieve this. Amicus would
remind the Committee that the Chancellor has previously argued
that wherever possible, within the requirements of EU procurement
directives, that government procurement should benefit UK industry
and UK workers. The UK government should examine what transpires
in other EU countries and seek to reflect similar practices in
the UK.
8.6 In respect of assistance that government can provide
to workers displaced as a result of plant closure, Amicus recognises
the support that was provided to the workers at MG Rover last
year. However, there are a number of lessons to be learnt from
that process.
8.7 For workers to be able to benefit from training provision
there has to be adequate earnings during training. The absence
of this following the closure of Longbridge led to a number of
workers having to take up paid employment whilst foregoing the
opportunity of training on purely economic grounds. This led to
the large proportion of MG Rover workers identified as having
taken work outside of manufacturing with significantly lower earnings.
The Amicus survey of its own members has shown that of the 50%
that have so far found work, only 15% have secured work in manufacturing.
In the worst cases, members are earning less than half of the
salary enjoyed at MG Rover.
8.8 The MG Rover Task Force report published in March
this year indicated that 63% of all workers (4,000) had found
employment. In that report over half are on lesser earnings than
at MG Rover. In research carried out by the Work Foundation[15]
for a BBC radio programme nearly half of the workers thought their
current job was worse than their job at MG Rover, and nearly 40%
saw their new job as a stopgap until a better job came along.
8.9 The management of the training and job finding process
also created some problems for the workers. Although the system
was managed centrally through the MG Rover Task Force, the linkage
with local Job Centres did not always provide ex-employees with
the information necessary to progress their training needs.
9. CONCLUSION AND
SUMMARY
9.1 Amicus through this additional evidence has sought
to highlight the issues which need to be addressed if we are to
retain a sustainable automotive industry in the UK. Our key points
of action are summarised below:
Level playing field for UK workers to provide
equal protection from redundancy and closure (para 6.9).
Application of government procurement policy
in a manner which gives weight to retention of UK manufacturing
jobs (para 8.5).
Establishment of National Sector Council
for the industry (para 7.4).
A government led strategic investment programme
in environmentally friendly vehicles (para 8.4).
Improved funding of displaced workers undergoing
training (para 8.7).
5
Moving up a gear-Centre for Automotive Industry Research, Cardiff
Business School 2005. Back
6
World Bank Group-www.doingbusiness.org Back
7
Garel Rhys-The Observer 21 May 2006. Back
8
SMMT Ltd. Back
9
ONS 25 May 2006. Back
10
Source: Centre for Automotive Research (Germany). Back
11
Mercer Human Resource Consulting, 2003. Back
12
ONS-Labour Market trends May 2006. Back
13
Toyota Annual Report July 2005. Back
14
ONS-DTI Review of Government's Manufacturing Strategy. Back
15
The Work Foundation-Life after MG Rover. Back
|